Todd Engineering

Zeus XR

AI-Assisted Robotic Spray System

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12 min
Cycle time
±0.5mm
Spray accuracy
30%
Paint saving
Spray Booth Manufacturer of the Year 2024

What is Zeus XR?

The world’s most advanced automated spray finishing system.

Zeus XR combines AI-driven robotic control with Todd Engineering’s 30 years of spraybooth expertise. The result is a system that delivers OEM-grade finish quality at production scale — consistently, efficiently, and with minimal operator input.

Whether you’re finishing automotive bodies, aerospace components or industrial equipment, Zeus XR delivers unmatched throughput, repeatability and ROI.

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Zeus XR Robotic System
From 12 min
Cycle Time
±0.5mm
Spray Accuracy
Up to 30%
Paint Saving
99.2%
Uptime
24/7
Operating Hours
12–16 wks
Lead Time

Capabilities

Everything you need.
Nothing you don’t.

Feature
AI-Assisted Control

Intelligent spray path optimisation adapts in real-time to deliver perfect finish quality, every cycle.

🎯
Feature
OEM-Grade Precision

Sub-millimetre repeatability ensures consistent coating thickness across every panel, every time.

🕐
Feature
24/7 Operation

Fully automated workflow enables round-the-clock production with minimal human intervention.

🌱
Feature
Reduced Waste

Smart material management cuts paint consumption by up to 30% versus conventional spray booths.

📊
Feature
Real-Time Analytics

Live dashboards and reporting give you complete visibility over cycle times, quality and throughput.

🔧
Feature
British Made

Designed, manufactured and installed by our in-house team in Staffordshire. Supported for life.

In action

See Zeus XR
perform.

Zeus XR in action

Ready to transform your operation?

Request a Zeus XR
demonstration.

Talk to an Engineer